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Troubleshooting Guide - Pressroom Conventional

On Press Issue: Chemical/Gas Ghosting

Potential Causes

Large solids are printed on back-up form

Solution: Print the heavy form first, and the light form on the back-up side.

Problem may be caused by large lifts

Solution: Run small loads when backing up the sheets to improve exposure to air.

The first side is backed up too soon after it is run

Solution: Hold the lifts three days before printing back-up sides.

Tips to prevent or minimize ghosting

Solution: 
- Wind sheets before printing back-up side
- Keep lifts in sequence for back-up.
- Keep lifts away from sources of excessive heat and cold.
- On small expensive runs, slip-sheet the stock while printing the second side.

Tips to save job that has ghosted

Solution: 
- Size with dull varnish then apply gloss varnish.
- Run sheets through the press without printing to supply fresh air before back-up is printed. Heat helps.
- Wind sheets frequently and wait.