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Troubleshooting Guide - Pressroom Conventional

On Press Issue: Plate Blinding

Potential Causes

Blanket is swollen or embossed

Solution: Change blanket and use packing gauge (if possible) to check pressure.

Rollers are too hard or in poor condition

Solution: Check with durometer gauge. Replace rollers as needed.

Ink and dampening form rollers set incorrectly

Solution: Set to correct specification.

Abrasive particles are destroying image

Solution: Check ink grind, fountain solution, solvents, etc. Replace all contaminated material.

Plate is incompletely developed, leaving gum on imaged areas

Solution: Wash plate. If problem persists, have plate remade.

Plate and blanket are improperly packed

Solution: Check packing with packing gauge. Improper packing causes different surface speeds between plate and blanketand will wear image prematurely.

Ink and dampening rollers are set too hard to the plate

Solution: Stripe rollers to the plate. Review press manufacturers specifications and adjust if necessary.